Hybrid-Electric Range Extended Audi TT: Engine and Transmission Removal

Tuesday, June 23, 2009

Engine and Transmission Removal

After just a few days of having the car delivered, most of the interior of the car, doors, hood and trunk lid were removed.

Next, the removal of the engine and transmission followed.

Peter (blocked by the crane), Chistophe, and Keith work in the removal of the engine.

After a few hours of struggle, the transmission was finally separated from the clutch...

A few days later (and many, many man-hours) the complete front end of the car was dismantled.

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Project Description

HEATT Team 2010 - 2011:

The transportation industry has yet to find an alternative fuel source with the efficiency and practicality necessary to lower oil use. In order to further this transition, this project bridges the gap between gasoline and fuel cell technology for vehicles. The prototyped power train for this project features a 288 olt battery system combined with an internal combustion engine generator and hydrogen PEM fuel cell to provide addition range. The current state of the power train allows charging for the batteries solely from a house hold socket. The projected range of the battery system is 60 miles; the combined range is 400 miles. To achieve the combine range, the ICE generator and hydrogen PEM fuel cell must be integrated into one system. Our focus is to design a Battery Management System (BMS) to charge the batteries either from a house hold socket, gasoline generator, or hydrogen fuel cell. This would require a charge algorithm that we will have to design. The BMS will be designed and simulated in LabVIEW. The BMS will optimize the performance of the batteries by monitoring the charge and discharge cycles, as well as protect the batteries from power surges and thermal failures.

HEATT Team 2010:

A series hybrid electric powertrain with range extending capabilities using hydrogen and gasoline was designed and modeled in LabVIEW to simulate performance and fuel economy. To prove the concept of this design, a 2000 Audi TT was converted to a plug-in AC electric vehicle with a 90kW electric motor and LiFePO₄ batteries. A 10kW internal combustion generator and 5kW hydrogen PEM fuel cell were installed to extend the range of the vehicle allowing the vehicle to be run easily on today’s fuel and ready for hydrogen, a possible future alternative fuel.

Using the Environmental Protection Agency’s (EPA) standard city and highway driving tests, the vehicle has a theoretical increase in fuel economy from 22/31 miles per gallon (MPG) respectively to 230/173 miles per gallon gasoline equivalent (MPGGE).

Hybrid-Electric Range Extended Audi TT

Tuesday, June 23, 2009

Engine and Transmission Removal

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